Proposing Optimal Development Solutions
Backed by Advanced Engineering and an Extensive Track Record
Leveraging our long-standing forging expertise and success in numerous global projects, we lead highly complex product development to success.
Establishing Efficient and Reliable Methods through Rigorous Pre-Verification
Process Design
Based on your drawings and requirements, we thoroughly evaluate and verify technical feasibility. This is the core phase for optimizing the balance between cost, lead time, and quality.
Professional Insight
As forging specialists, we focus on the precision of initial studies—from feasibility assessment for forging to identifying potential mass production risks.
Pre-Verification via CAE Analysis
By simulating material flow and stress on products and dies, we predict and prevent defects at the design stage.
Yield Optimization
We derive the most efficient route for shapes and processing steps to minimize material loss.
High-Quality, Long-Life Die Design Tailored to On-Site Equipment
Die Design
Based on the finalized process design, we perform detailed engineering that determines die strength, quality, and service life. Our strength lies in designing dies that consider your specific production environment.
Customized Engineering
We design optimal dies tailored to your existing press machines, specific materials, and lubricants.
Added Value
We propose robust die designs that reduce running costs through extended die life and ensure consistent quality despite environmental variables.
Supporting Diverse Die Configurations with High Forming Precision
Die Set Design
We offer design and proposals for die sets essential for forging. Our die sets are engineered with extreme precision to serve as the foundation for superior forming accuracy.
Broad Compatibility
We support various enclosed die sets, including hydraulic and spring-loaded systems. We select and design the optimal mechanism based on product characteristics.
Integrated Design System
By synchronizing with process and die design, we minimize losses during the forming process.
Drastically Reducing Trial & Error through the Fusion of Multi-Axis Presses and CAE
Prototyping
Equipped with multiple dedicated prototype presses, we conduct high-precision prototyping geared toward mass production. By utilizing CAE analysis to predict defects beforehand, we ensure a rapid and reliable startup.
Multi-Axis Double-Action Press “FPS-1200”
Co-developed with a leading press manufacturer, this machine supports advanced double-action forming, enabling prototypes of highly complex shapes.
Multi-Material Capability
We prototype using steel, aluminum, copper, and more. We derive optimal processing conditions for each material based on our extensive material database.
Support for Hot and Warm Forging
Equipped with heating furnaces and die temperature controllers, we support everything from room temperature to high-heat ranges with precise thermal management.
Long-Term Support for Stable Supply and Cost Improvement
Mass Production Support
The start of mass production is not the finish line. We build long-term partnerships by responding swiftly to challenges that arise on your production floor.
Rapid Troubleshooting
We provide immediate technical follow-up for die life countermeasures and unforeseen production issues.
Continuous Improvement Proposals
We provide ongoing proposals to enhance production efficiency, including basic experiments and running cost reductions via die life extension.
Stable Repeat Supply
Our backup system ensures a stable supply of dies to keep your production lines running without interruption.